Onshore EPC

The track record includes plants for upstream oil & gas processing, diesel hydrotreating, motor spirit quality upgradation, Sulphur recovery, hydrogen generation, lube base oil, fluidised catalytic cracking, delayed coking, naphtha cracking and associated units, purified terephthalic acid, paraxylene, ethylene glycol, methanol, melamine, paraffin and linear alkyl benzene, synthesis gas generation, cryogenic storage terminals and cross-country pipelines.

The projects executed cover technologies from multiple process licensors, including UOP, Axens, Haldor Topsøe, Lummus, Black & Veatch, Ortloff, ExxonMobil, Merichem, Foster Wheeler, Casale, Scientific Design, BOC Parsons, Invista and Davy Process Technologies. Strategic alliances with internationally renowned companies complement capabilities in the fertiliser and cryogenic sector.

Engineering

Detailed engineering centres integrate in-house strengths in engineering, fabrication, modularization, and construction to provide efficient designs and engineered solutions for hydrocarbon process plants meeting the highest safety and quality requirements.

Our world class inhouse- Engineering centres offer design and engineering services for onshore hydrocarbon Plants, pipeline projects and onshore oil & gas field development projects. Capabilities include feasibility studies, basic engineering, FEED, detailed engineering, project management services, procurement assistance and related services. Our experienced professional engineers work on state-of-the-art tools and software like HYSIS, PDS, PDMS, SPPID, STAADPRO and TEKLA structures to address the complete spectrum of process and detailed engineering. 

Project Management 

From initial design, procurement, construction to final commissioning, our highly experienced and responsive teams are geared to respond to the requirements of customers in focused geographies. 

Technology & Capacity Building

We offer innovative construction solutions such as complete automated welding (Double sided tandem SAW for Horizontal joints and Semi-auto FCAW for vertical joints) & NDT (Automated UT) for LNG tank construction yielding high quality & productivity, enhancement of high deposition submerged arc welding process for duplex stainless-steel material in pipelines, new line of gas regulators for reduced gas wastage and automatic pipe fabrication shop with cutting edge technologies. 

Expertise in Heavy Lifts 

We have an in-house team to provide erection schemes for lifting all types of heavy and critical equipment, columns, reactors, regenerators, absorbers, converters, and heavy structures as preassembled modules, etc., with precision arrangements using heavy lift cranes, gantry arrangements and as well as tailor made lifting systems. 

Equipment Fleet

A large asset-base of construction equipment includes heavy cranes up to 750 T capacity, pipe layers up to 110 T capacity, pipe bending machines, major concreting equipment, and related machinery. 

Digital Transformation

We are geared up to invoke efficiency in terms of project time and resources through business process automation. In this mission, many critical processes like material status tracking, project planning (including special application for cross-country pipeline) progress monitoring, work face planning, work process improvements in field functions like scaffolding and Quality Management through multiple stage gates and Performance monitoring of Supervision for HSE assurance have been digitalized.

Employment of VR technology for HSE training, a number of alert mechanisms to ensure safety in operations, speed control and wastage reductions by IIOT technology in connected equipment, digital induction & skill inventory of workmen, FR technology and digital health monitoring for all project personnel, drone-based survey capability, AR for inspections are to mention a few of ever improving state-of-the-art technologies. 

HSE Enhancement

We strongly believe that every incident is preventable, and the organization is committed, through its ‘Zero Incident Credo’, to providing a safe and healthy workplace. To achieve this, we have developed effective digital solutions to monitor health condition of all workmen using Digital Health Monitoring System, Virtual Reality based HSE Training modules, and a unique Digital tool called Credibility System to track Unsafe Conditions and Acts along with the quantifying the Execution team’s involvement in ensuring a safe working environment on site.

Our HSE Performance received many awards and accolades from esteemed customers like KOC, Saudi Aramco, Sonatrach, PDO, HPCL, IOCL, Reliance as well as independent agencies like Indian Chamber of Commerce, Confederation of Indian Industry, National Safety Council of India, and international organizations like ASSP and ROSPA for our best HSE practices and their implementation at our projects. 

Sustainability Initiatives (input from HSE)

At L&T, sustainability is embedded in the vision, culture, strategy, and business processes. Our vision is to pursue eco-friendly growth, promoting a culture of sustainability and innovation, and thereby contribute towards a better world. L&T is also committed to seek sustainable growth by integrating Environment, Social and Governance (ESG) principles with its businesses while conducting our business. Over the years, L&T has been focusing on ESG parameters such as climate leadership, water stewardship, circular economy, green supply chain, biodiversity, employee and social welfare, workforce health & safety.

Raising the bar to the next level, L&T is undertaking big goals related to Climate Change and Water Security. The company aims to achieve Carbon Neutrality by 2040, ahead of the Paris Agreement deadline of 2050, and Water Neutrality by 2035. 

Landmark Construction Projects

Landmark project includes construction of the world’s largest refinery for RIL at Jamnagar, India, including its Phase-III petrochemical complex expansion. We were the single largest contributor in building the world’s largest ethylene cracker (ROGC- Refinery Off Gas Cracker) and other units such as pX-4 (para-Xylene), MEG (Mono Ethylene Glycol), LDPE (Low Density Polyethylene), ECS (Ethylene Cryogenic Storage) and PCG (Pet Coke Gasification) units. The ECS Project set a world record for the fastest completion (29 months).

The track record also includes mega onshore gas terminal at Kakinada for RIL and all major processing units of the Bathinda refinery for HMEL. For Cairn India, we built the world’s longest heated and insulated waxy crude oil pipeline and India’s largest onshore oil processing terminal at Barmer, Rajasthan. Another significant and critical achievement is the erection of the world’s heaviest LC MAX Reactors (three in number weighing 2210 MT, 2115 MT and 2105 MT) at India’s first Residue Upgradation Facility of HPCL Visakh Refinery Modernization Project (VRMP).

Our international track record includes cross-country pipelines for ADNOC Gas Processing, KOC & Saudi Aramco, Gas Compression projects at various locations for PDO (viz. Lekhwair, Saih Rawl, Yibal, Saih Nihaydah and Kauther); Dolphin Energy Qatar; Gas Processing Facility for Saudi ARAMCO and polyethylene trains for SADARA Chemical Company, Gathering Centre for KOC and Haliba Onshore Field Development project for Al Dhafra Petroleum (an ADNOC Subsidiary) and n-Paraffin and Derivative complex for Farabi Petrochemicals at Yanbu. 

Major projects under execution include construction of three central processing facilities for Sonatrach – Algeria, Petrochemical Fluidized Catalytic Cracking Unit (PFCCU) & Propylene Recovery Unit (PRU) for HRRL – Barmer, Dual Feed Cracker Block for HRRL –Barmer, Residue Upgradation facility for HPCL – Vizag, 24” x 224 KM of Mumbai Nagpur Pipeline for GAIL and Jafurah Gas Compression Facilities and Cross-country Pipeline for Saudi Aramco. 

Clients 

We are pre-qualified with and have executed projects for major oil & gas companies including Petroleum Development Oman (PDO), Saudi Aramco, Kuwait Oil Company (KOC), ADNOC, SABIC, BAPCO, Banagas, CHEMANOL, Farabi Petrochemicals, KNPC, PETRONAS, Pertamina, Sonatrach, SOCAR, etc.

Within India, our client base includes major national as well as private oil & gas, fertilizer, cryogenic storage including LNG and petrochemical producers, including IOCL, MRPL, OMPL, HPCL, HRRL, BPCL, RIL, HMEL, CPCL, NFL, GSFC, GNFC, HURL, RCF, Adani and Petronet LNG. The business has consolidated its international presence with a mega order in Saudi Arabia from Saudi Aramco for setting up three Gas Compression plants of a capacity of 200 MMSCFD each as well as laying of 343 km gas transport pipeline between Jafurah Gas Plant and Juaymah Tank Farm.